Waste to Energy
Your partner in Waste to Energy
We offer tailored solutions to Waste-to-Energy facilities across the globe. Our approach starts with understanding your plant’s operational profile and maintenance strategy, addressing technological advancements, policy compliance, and the ideal energy mix. In addition, we proactively reduce outage downtime through meticulous planning and trade rotations.
As your single point of contact, we service a diverse range of OEM equipment, including steam turbines, gas turbines, and related driven units. Whether it’s planned maintenance or forced outages, we stand ready to support you. Additionally, our expertise extends to providing guidance on upgrades and improvement projects.
Sales
Our services
We provide a full range of independent and OEM approved solutions for your turbine, generator and transformer products and services that are specific to supporting Waste to Energy projects.
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Light Industrial Gas Turbines
Full in-house overhaul and exchange of select Solar® Turbines as well as sub-15MW Energia Siemensa Energy Industrial Turbines
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Heavy Gas Turbines
Full-service provider offering gas turbine solutions across a range of OEMs and as the OEM for certain mature engines.
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Steam Turbines
Increase reliability and efficiency on your steam turbine. Industry-leading engineered solutions and turnkey support for both planned and unplanned maintenance.
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Generators
We provide an extensive range of generator services ranging from the manufacturing of stators and rotors, to generator winding kits.
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Turbine Control Systems
Our proven iCON™ turbine control system upgrades provide increased flexibility, availability and risk reduction to owners and operators of gas and steam turbines
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Compressors
We inspect, repair, reverse-engineer and re-build centrifugal, axial, and integrally geared compressors from any OEM.
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Transformers
We design and manufacture new grid transformers, autotransformers, Generator step-up (GSU) and other special type transformers.
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Field Services
Our turbomachinery field services provide 24/7 availability, rapid mobilization and industry-leading safety performance.
Our experience in Waste to Energy
A Trusted Partner
EthosEnergy offers comprehensive support for multiple OEM assets throughout their entire lifecycle. Our commitment is to enhance efficiency and reliability as true partners for our customers.
Plants we serve
+ Thermal Waste-to-Energy Plants
+ Biological Waste-to-Energy Plants
+ Hybrid Waste-to-Energy Plants
Areas of expertise
+ Field Services
+ Controls Upgrades
+ Parts Repairs and Manufacturing
+ Planned and Unplanned Outage Support
+ Light Gas Turbine Overhauls
+ Steam Turbine Overhauls
+ Generator Overhauls
VIdeos: See inside our workshops
Our facilities
As a global organization, we have multiple facilities to service the waste to energy industry in a variety of locations worldwide. From US, UAE, and Europe, our experts are ready to assist you wherever you are.
We aim to ensure our customers can maintain and continue operation of all their capital components for as long as possible without risk - ensuring they maximize the return on investment.
Waste to Energy FAQ's
In Waste to Energy (WtE) plants, maintaining gas and steam turbines is vital. This includes routine cleaning and lubrication to prevent damage from debris, scheduled preventive maintenance for operational efficiency, and monitoring systems that remove pollutants to protect sensitive equipment. Optimizing steam parameters within technical limits enhances energy efficiency. As equipment ages, maintenance costs rise, so a profit-based maintenance schedule is recommended. For plants with Hybrid Combined Cycle systems, maintaining thermal integration between cycles is also crucial. These practices ensure the longevity and efficiency of critical rotating equipment in WtE plants.
Inspections: Regular inspections to detect early signs of wear, corrosion, or damage.
Overhaul Services: Comprehensive overhauls to restore turbine components.
Performance Optimization: Collaborating with plant operators to fine-tune steam cycle parameters and improve efficiency.
We are ISO 9001/ISO 9004 certified, with rigorous quality and supply chain management control through ISO and EFQM certified processes. Our quality processes are driven by a zero tolerance approach from our customers toward non-OEM parts. We have an open policy toward on-site review or audit by our clients or third party inspectors of any specification, manufacturing drawing, or quality record.
Waste-to-energy plants burn municipal solid waste (MSW) to produce steam in a boiler. This steam is then used to power an electric generator turbine. The combustion of MSW, which includes materials like paper, plastics, and yard waste, generates the necessary steam for electricity production.
WTE environments pose unique challenges:
Corrosion: Aggressive combustion gases can accelerate corrosion. Regular inspections and protective measures are essential.
Heat Exchanger Integrity: Ensuring the integrity of heat exchanger components is crucial for reliable operation.
Several factors play a crucial role:
Steam Parameters: The pressure and temperature of the produced steam significantly impact turbine efficiency. Properly optimized parameters are essential to avoid corrosion and ensure reliable operation.
Corrosion Mitigation: Due to the aggressive environment in waste combustion, protecting the heat exchanger section with refractory materials is vital. Limiting flue gas temperatures helps prevent corrosion.
Boiler Design: The configuration and features of the recovery boiler (adiabatic or integrated) influence steam quality and turbine performance.