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Complete generator stator rewinding

The customer operates a generator system that required an inspection to determine damages and partial repairs.

Goals
  • Life Extension
  • Increase Power Output
Sectors
  • Power generation
Asset
  • Generators
Location
Caracas, Venezuela
Complete generator stator rewinding

Project Overview

The customer, located in Venezuela, operates a generator system that required an inspection to determine damages and partial repairs.

Key Challenges

Equipment was shut down because it presented a ground failure between coils & supports.

With an uncommon coil design & the type of failure, it was necessary to offer a winding major repair.

The EthosEnergy Solution

A FaroArm® was used to develop coil drawings as a special winding design & reverse engineering were required. After installation of the winding, electrical tests were performed according to international standards & industry procedures with optimal results.

Project Highlights

The equipment remains operational over two years after the repairs, performing beyond original expectation. Rewinding was performed in-country. Other key highlights of the project are:

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