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Steam Turbine Blade Repair Solutions

With more than 40 years’ experience, EthosEnergy’s aftermarket steam turbine engineering and manufacturing team are experienced in providing innovative and fast repair solutions for all blades and diaphragms.

Steam Turbine Blade Repair Solutions

With more than 40 years’ experience, EthosEnergy’s aftermarket steam turbine engineering and manufacturing team are experienced in providing innovative and fast repair solutions for all blades and diaphragms.

Our steam turbine blade refurbishment process

As an alternative to purchasing new steam turbine blades which comes with a high price and lead time, EthosEnergy offers a refurbishment of used blades that is cost-effective, has a reduced lead time, and restores the blade to its original aerodynamic profile. 

Our enhanced steam turbine blade repair solutions significantly reduce erosion damage and can extend the periods between your outages. They are also much faster and cheaper – typically 50–60% less costly – than replacement blades. 

Compared with manufacturing new blades, our specialist repairs are a sustainable method for reducing your carbon footprint and extending the life of your asset. 

Why not find out more?

Speak to our experts

Watch our recent case study

Specialist weld repair of a D11 L-0 turbine blade

When carrying out a major outage for a municipal combined-cycle power plant, our steam turbine application engineer detected a small crack on the L-0 blade tip of the LP rotor. 

One of our specialist welders carried out an in-situ weld repair. As a result, we helped our client:

  • Slash capital expenditure
  • Keep a major outage on schedule
  • Avoid a production loss costing millions of dollars
Read the story

See our steam turbine blade refurbishment in action

EthosEnergy in Worcester, UK specializes in the repair and upgrade of steam turbine and compressor blades, repair of diaphragms and nozzles, and field service on steam turbines and gas compressors.

Watch our showcase video to see our Worcester facility in action.

Speak to one of our experts

Worcester, England: The home of blade repairs

EthosEnergy Worcester is based in the UK. The facility is 20,000 ft² with a purpose built blade polishing cell, 540 ft² inspection / process cell and 7000 ft² rotor repair cell.

As a global organization, we have multiple steam turbine facilities in a variety of locations. From US, UK, and eastern Europe, our steam turbine experts are ready to assist you wherever you are.

Explore our other steam turbine facilities.

Get in touch with our experts to discuss your steam turbine blade repair requirements

Our enhanced steam turbine blade and diaphragm repair solutions significantly reduce erosion damage and can extend the periods between your outages. They are also much faster and cheaper – typically 50–60% less costly – than replacements. 

Compared with manufacturing new blades, our specialist repairs are a sustainable method for reducing your carbon footprint and extending the life of your asset. 

Why not find out more? Speak to one of our experts.

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Webinar on-demand: How to reduce your steam turbine outage costs

Pressure on the energy industry increases as prices soar and the focus on sustainability grows.

So, can you really reduce your steam turbine outage costs?   

Join our webinar with steam turbine expert, Jon Twiggs, to hear how unique repair solutions have allowed customers to reduce outage time by up to 25%, significantly increasing availability and reducing costs by up to 60%.

Watch free on-demand

3 proven methods for restoring your last-stage steam turbine blades to as good as new

Our latest blog explores how to save on costs and extend the life of your last-stage steam turbine blades.

Read about our webinar we hosted in conjunction with Combined Cycle Journal, and get an insight into what our steam turbine blade repair methods can do for your critical assets. 

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